Precision metal stamping is more than simply producing stamped metal components – it encompasses a wide variety of services and processes that serve as a vital foundation for creating finished products fit for consumer use. Cost-effectiveness is a core objective within this fast-paced and competitive industry and partnering with a metal stamping supplier that provides comprehensive support services in addition to metal stamping streamlines the entire manufacturing process while delivering substantial cost savings.
E-Coating
Electro-coating is a process that applies a strong adhesive coating to metal stamped parts that not only creates uniform coverage but also provides corrosion resistance and a stronger finish. Utilizing this service on top of precision metal stamping reduces the need for outsourcing while also minimizing the chances of quality discrepancies. This ultimately leads to lower costs and improved reliability because electro-coating prevents the need for frequent rework and replacement.
Welding
Precisely stamped metal components are often only one piece of a final metal stamping process, and welding is an important step to creating a final product that is both useful and reliable. Advanced techniques such as spot, resistance, projection, MIG, and TIG welding ensures that parts are properly assembled in-house, reducing the amount of labor required in the final assembly stages, thus saving both time and costs.
Tool & Die Making
In-house tool building and rapid die creation helps to eliminate delays and disruptions in supply chains through high precision progressive dies, line dies, and weld fixtures. This high degree of precision means that the parts are manufactured with minimal waste, thus saving manufacturers costs associated with product waste and helping to optimize the manufacturing timeline.
Engineering Services
Product engineering is the cornerstone of successful metal stamping and is a key strategy for maximizing cost-savings. Utilizing the expertise of a trusted team of product engineers early in your metal stamping process helps manufacturers to select the right materials, design specifications, and production processes that fit both product and budget requirements. Having this service in-house additionally allows engineers to oversee parts of the manufacturing process to work closely with clients to design parts that are optimized for manufacturability.
Investing in high quality metal stamping suppliers that offer comprehensive support services in-house is a critical cost-saving strategy for manufacturers. By utilizing e-coating, welding, tool & die making, and engineering services at a one-stop-shop such as Bopp Busch, clients can optimize production timelines and reduce costs associated with inconsistencies, production downtime, or supply chain miscommunications.
